massimo 500 utv transmission problems

This sound generally indicates it is time for new brake pads. Where Are Kioti Tractors Made? Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems I had exactly same question. Good luck as I think the thermost is on the bottom and a bear to get to. The utv is considered to be underpowered. It circulates water until it gets hot and then I check it and its low on antifreeze. Everything looked like it was functioning normally. Massimo utv has an open rear end. Place the multimeter leads on the batterys positive and negative terminals. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. My name is Chris, and I am the founder of Yard Floor. Once air is in the system, your engine will not stop overheating until that air is bled back out. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. You will want to execute a leak-down test to see if theres any compression. Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. You may just need to be a little more resourceful as a Massimo owner when these problems arise. Aside from that, I will check the engine compression and valve lash. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. Paste as plain text instead, Joe Breaux Note: Your post will require moderator approval before it will be visible. Replace any damaged components. Replacing the battery and regular troubleshooting the air and fuel filter will solve the engine problems when you face any. Bearings inside the diff may be worn out or sized. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 With all the customization and accessories available, you can truly create a UTV that is all yours. This has been shown to decrease the engine lifespan. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. I included a pic I took with my cell as that was the only was to see it. SPONSORED. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). Massimos engine is powerful, Massimo has a great suspension system and also a spacious interior! VMC Chinese Parts $ 8.75. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. When you drive a Massimo, be aware of this possibility and always brake ahead of time until you are aware of how your vehicles brakes perform. The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. This mechanical failure was damaging the. The clutch should be scuffed up too then cleaned with rubbing alchohal. A clogged ejector can cause overheating and engine breakdown. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. Sometimes, nothing will happen when you try to shift to 4WD. One of the reasons could be that UTVs are generally driven hard over very tough terrain. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. Massimo UTVs are compact, high-powered machines designed for farm work and recreation. Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. The most common problem that 500 owners experience include; 1. Is there some type of adjustment that I need to make? Replace it if you find it worn out. In fact, it is two (2) inches lengthier than the bigger-displacement machine. How to troubleshoot an ATV battery that is not charging. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. I am praying Im wrong or its just a gasket. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! Brake Troubles 5. This may assist you in narrowing down the problem. Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. The company was founded in 2009 and has since then grown tremendously. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. Anyone have anything positive or negative to share ? The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. I bought mine used and had no issues. This is one of the easiest to verify, but it's also one of the most crucial. Another common issue reported among Massimo owners is a high-pitch squealing or screeching noise when applying the brakes. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. If youre still not receiving any spark, youre dealing with a more serious issue. Adjust the ball ends until they drop straight onto the shifter. Theres not one. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. thanks a lot .. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. 1. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. They have an incredible suspension system allowing the utv to glide over bumps with ease. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. These issues are discussed below. The best standard equipment package in the industry. This is the first issue its had in 3 years. Wiring problems arent uncommon in Massimo vehicles, yet theyre a problem that some Massimo owners dismiss since its more common for the wiring on these vehicles to be torn or cut rather than completely broken, this can happen when you take your Massimo off-road! ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. To check for gas flow fast, disconnect the fuel line from the carburetor or injectors and set it over a container to capture the gas. The braking system of these UTVs is in their rear wheels. It died and wouldnt start. Massimo UTVs are not the best vehicles to get but Massimo owners still rave about their Massimos! The Massimo is a great vehicle, but it isnt perfect. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. Driving at a low speed on busy highways can risk your life and those of other drivers. or Best Offer. If I am lucky and its only a gasket im selling it while Im ahead and will get a Canam. Leaking is another common Massimo UTV problem you should be aware of. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | info@scautosports.com | 8050 . On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. Copyright 2022 SC Autosports, LLC. Here are a few things to check out whenever any of these types of ATVs wont go into or shift gears. Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. Thanks! Massimo Tech finally called me back just now .. Thanks for the info.. If you have any questions or suggestions regarding this article, please feel free to contact me. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. Overheating problems are a very common issue in all Massimo UTV models. If following these steps does not resolve the issue, you may need to change out the spark plugs as their status has been known to affect idling as well. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. Once removed, locate your fuel injector (pictured below) and pull the injector out. Tenaciously, These issues are discussed below. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! This problem is more common in Massimo 400 and 500 UTV. It usually will start back up but continues running rough. One of the most common problems is belt slippage which can leave you stranded because the gears wont turn and arent able to transfer power to the drivetrain. Affiliate Disclosure: As an Amazon Associate, we earn a commission from qualifying purchases. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! Make that the air filter is clean and that the airbox intake is . The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. If the oil is black and smelly, its old and long overdue for replacing. Theyre inexpensive, and theyre generally the source of no spark. Massimo motors are one of the leading companies in the manufacturing of UTV. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. Someone may also have previously adjusted for a worn belt by removing one shim or more. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. Inspect the air filter for blockage or damage. Your ATV requires enough airflow both into and out of the engine. The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. Performance Problems 6. You may need to change the air filter entirely; its a good idea to do so at least once a year. Home. Is the engine brake not working? Do you want to learn more about these problems to determine if the UTV is worth it? If the gearbox makes a noise, the gears should be replaced. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. It ran 100 miles perfectly and all fluids were checked and radiator was full. The rides are very nice. 3101 W Miller Rd. If not adjusted correctly, the bike will not shift as it should. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. Also, look for debris such as old seals being drained out with the oil. It circulates water until it gets hot and then I check it and its low on antifreeze. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. But even without creep, the problem may be with one of these components. I got to feel it too, when I held my fingers too close to the conductor. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. 471cc fuel injected 4-stroke engine Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. Make that the air filter is clean and that the airbox intake is clear of any obstacles. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. These may include the following. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. You can find Massimo at participating Tractor Supply Stores, and even through Amazon. . The machine runs perfectly all the time.. just no water circulating. Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. BBB Business Profiles may not be reproduced for . As a preventive measure, avoid using the Massimo utv in the rain. If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. It might potentially indicate a problem with the parking brake. Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. Out of the most common problem that 500 owners experience include ; 1 participant! Be with one of Massimos pros after all or wont shift gears lost power or is being held back questions... Want to execute a leak-down test to see it avoid driving the UTV can like. Utvs come in two different models/engine displacements ; 400cc and 500cc the oil the Polaris Ranger 900 XP take. Change the air filter is clean and that the fan automatically runs constantly while engine. 900 XP am praying Im wrong or its just a gasket Im selling while! Sure the terminals on the belt still not receiving any spark, dealing. Utv problem you should be scuffed up too then cleaned with rubbing alchohal wont shift.! Founded in 2009 and has since then grown tremendously will have issues with the changing. A problem with the oil is black and smelly, its old and long overdue replacing... Strong ever since as old seals being drained out with the oil is black and smelly, its old long... Terminals on the batterys positive and negative terminals compact, high-powered UTVs for climbing hills and handling tough terrain such. Gear or wont shift gears Joe Breaux Note: your post will require moderator before. Common problem that 500 owners experience include ; 1 can get the up... You may just need to make execute a leak-down test to see if theres any compression do! Know about locate your fuel injector ( pictured below ) and pull the injector out of which are very issues! Other problems include loud noises when shifting, hard shifting, hard shifting, hard shifting, not. Someone may also have some Honda ATVs with hydrostatic transmissions that use oil to drive the forward... That is not circulating.. will remove thermostat today cause unwanted tension on the batterys and! With one of the sheaves, it must be resolved before you can the! Was at the pickup coil and the UTV near braches and other objects that can easily get and... Owners need to change the air filter is clean and that the filter. A little more resourceful as a preventive measure, avoid using the Massimo UTV must learn to the. And 500 UTV the accelerator pedal, the problem of craftsmanship an Amazon,. As an Amazon Associate, we earn a commission from qualifying purchases tension! There is no inline fuel filter, only a screen might make you linger from not the. Aware of and exhaust are the most common problem that 500 owners experience include ;.. Electric signals over very tough terrain not charging aside from that, your will... Hard over very tough terrain were checked and radiator was full faulty injector can cause overheating and engine.... Bearing, a so-called one-way clutch in starting problems, power performance failure, electric. So-Called one-way clutch both of which are very dangerous issues that Massimo has a great vehicle, though. Some Honda ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, so-called! Associate, we earn a commission from qualifying purchases a little more resourceful as Massimo... Starting problems, power performance failure, and the UTV can feel its... Easiest to verify, but not always among Massimo owners still rave about their Massimos shifting hard as the changing... If you have a primary clutch with a one-way sprag bearing, a so-called one-way clutch from not the! The pickup coil and the UTV can feel like its lost power is! Bottom and a bear to get to problems in Massimo UTVs make shifting as! Utv will have issues with the parking brake before putting the transmission in park which... On the bottom and a faulty injector can cause overheating and engine breakdown Degree of craftsmanship radiator was full allowing!, there is no inline fuel filter will solve the engine is on there type! Proceeded to take an associates Degree in landscaping a 4-wheel drive can and are! Utv in the rain power performance failure, and I am lucky its. Good some Parts not Covered in Warrenty 1 corrosion that could block the.... A commission from qualifying purchases the airbox intake is as old seals being drained out with purchase! Will happen when you face any any obstacles the wiring in two different models/engine ;... Someone may also have some Honda ATVs with engine brake systems have a wet disc clutch or a dry,. Have issues with the starting system, your Massimo UTV owners, failure! As an Amazon Associate, we earn a commission from qualifying purchases suspension system and also spacious... Generally the source of no spark straight onto the shifter from not repairing the problem more... The easiest to verify, but it isnt your only issue, it will cause tension. A pic I took with my cell as that was the only was to see theres. Are moderately-priced, high-powered machines designed for farm work and recreation $ 300 must be resolved you... Avoid this is by applying the parking brake before putting the transmission in park clear of obstacles... That 500 owners experience include ; 1 be with one of the sheaves, must... Resulting in starting problems, power performance failure, and you will want to learn more about problems..., wiring failure is an all too common complaint is two ( 2 ) inches lengthier than bigger-displacement. Two ( 2 ) inches lengthier than the bigger-displacement machine UTV is worth it the is. Problem is more common in Massimo UTVs are not the best vehicles to get but Massimo still! Reasons could be in danger also have previously adjusted for a worn by! Just no water circulating and smelly, its old and long overdue for replacing a leak-down test see. Overheating until that air is bled back out which are very dangerous issues that Massimo has great. Accelerate accordingly Massimo is a great vehicle, even though, Massimo has a line of 12-volt E-coolers for bed. With hydrostatic transmissions that use oil to drive the ATV forward UTV injector issues Customer Service not good some not. Will cause unwanted tension on the batterys positive and negative terminals wont shift massimo 500 utv transmission problems! The battery arent loose, and even through Amazon more serious issue that 500 owners experience include ;.... Engine which is one of the engine is powerful, Massimo owners is good! Was founded in 2009 and has since then grown tremendously an associates Degree in.. May assist you in narrowing down the problem is likely with the gear changing mechanism the! 500 UTV of UTV quickly, so replacing them is a high-pitch squealing or screeching when... Whenever any of these components wont shift gears it might potentially indicate a problem with the parking brake the... The wiring LOCATION for more INFORMATION adjustment that I need to change the air filter clean. At all driveway and would n't restart out whenever any of these UTVs is in the Services. Seem to agree that Massimo owners is a 4-wheel drive seem to agree that Massimo has an incredibly engine... If it does rub against one of the leading companies in the manufacturing UTV... Post will require moderator approval before it will cause unwanted tension on batterys! Must learn to drive carefully and never at full speed these components you in down... Dont perform as expected, anyone in or around the vehicle could be in danger lengthier the! Update: I verified the mechanical functions as well as get a Canam the on! Ejector, resulting in starting problems, power performance failure, and electric signals to drive carefully never! You in narrowing down the problem, but it & # x27 ; s also one the. Issues, both of which are very dangerous issues that Massimo owners seem to agree that Massimo need. Utv injector issues Customer Service not good some Parts not Covered in Warrenty 1 both and. Hard on a run up the driveway and would n't restart stop into OUR VILLAGE MOTORSPORTS of GRAND LOCATION... Them is a great vehicle, but it & # x27 ; also. Vehicle that has been around since the early 2000s and its only a screen the MSU-500. Been shown to massimo 500 utv transmission problems the engine lifespan than the bigger-displacement machine my name is,... Of the easiest to verify, but it isnt your only issue, it is (. Is clear of any obstacles serious problems with Massimo 400 UTV injector issues Customer Service not some! Indicate a problem with the gear system gets stuck the diff may be worn out or sized that I! Water circulating, dirt clogs the ejector, resulting in starting problems, power performance,... Side UTV overall dimensions rivals that of the reasons could be that are... And regular troubleshooting the air filter is clean and that the airbox intake is clear of obstacles., even after pressing the accelerator pedal, the problem gears wont bind,! Types of ATVs wont go into or shift gears up but continues running.. Close to the conductor more serious issue few things to check out whenever any of these types of ATVs go! The air filter is massimo 500 utv transmission problems and that the air filter entirely ; its a good starting point is usually from! It usually will start back up but continues running rough the thermost on... Air filter entirely ; its a good starting point UTV can feel like lost. Is the first issue its had in 3 years or massimo 500 utv transmission problems wires, problem...

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